2009 ninja 250 shop manual

Join the Cyclepedia Reseller network by becoming an online affiliate. There's no inventory to take on, nothing to ship and no customer service to deal with. We take care of everything. Learn More. Sorry, your blog cannot share posts by email. Inlet air temperature sensor trouble Inspect see chapter 3. Spark plug dirty, broken or gap maladjusted Inspect and replace see chapter 2. Stick coil trouble Inspect see chapter Air suction valve trouble Inspect and replace see chapter 5.

Never drop the throttle body assy especially on a hard surface. Such a shock to the sensor can damage it. Water-proof Joint 2 3. Inlet Air Pressure Sensor 4. Water-proof Joint 1 3. Speed Sensor 3. Water-proof Joint 2 4. Vehicle-down Sensor 4. Ignition Switch 2. Water-proof Joint 3 3. Water-proof Joint 1 4. Oxygen Sensor 5. ECU 6. Joint Connector 2 7. Engine Stop Switch 2.

Stick Coil 1, 2 3. Water-proof Joint 3 4. ECU 5. Joint Connector 2 6. Battery 12 V 8 Ah 7. Joint Connector 2 3. Battery 12 V 8 Ah 4. Frame Ground 5. Main Fuse 30 A 6. Joint Connector 1 7. Relay Box 8.

So, the heater itself can not be removed. FI Indicator Light Circuit 1. ECU 4. Joint Connector 2 5. Other- wise, the motorcycle cannot clear the regulation.

If the connector is clogged with mud or dust, blow it off with compressed air. Battery 12 V 8 Ah 6. Frame Ground 7. Main Fuse 30 A 8. Relay Box 9. ECU Main Relay ECU Fuse Installation If a fuse fails during operation, inspect the DFI system to determine the cause, and then replace it with a new fuse of proper amperage. Read the pressure at the average of the maximum and minimum indications. If the fuel pressure is much higher than specified, replace the fuel pump because the fuel pressure regulator in the fuel pump have been clogged or stuck.

Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Engine Stop Switch 3. Main Fuse 30 A Fuel Injector 1, 2 5. Fuel Pump 8. Battery 12 V 8 Ah 9. Subthrottle Valve Actuator 2. Subthrottle Sensor 3. Main Throttle Sensor 4. Throttle Body Assy 5. Fuel Injectors 6. Delivery Pipe Assy CAUTION Do not remove, disassemble or adjust the main throttle sensor, subthrottle sensor, subthrottle valve actuator, throttle link mechanism and throttle body assy, because they are adjust or set surely at Replace the gasket if it is damaged.

Coolant Flow Chart Coolant Deterioration Inspection Coolant Level Inspection Coolant Draining Coolant Filling Pressure Testing Cooling System Flushing Coolant Reserve Tank Removal Coolant Reserve Tank Installation When the engine starts, the water pump turns and the coolant circulates. The thermostat is a wax pellet type which opens or closes with coolant temperature changes.

The thermostat continuously changes its valve opening to keep the coolant temperature at the proper level. If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. When this accumulation is suspected or observed, flush the cool- ing system. If this accumulation is not removed, it will clog up the water passage and considerable reduce the effi- ciency of the cooling system. If the surface is corroded or if the blades are damaged, replace the water pump unit.

The radiator fan may start even if the ignition switch is off. If the valve is open, replace the thermostat with a new one. Avoid sharp bending, kinking, flattening or twisting. Such a shock to the water temperature sensor can damage it.

Cylinder Head Warp Inspection Valve Clearance Inspection.. Valve Clearance Adjustment.. Exhaust Inlet Camshaft Journal, Camshaft 0. Cap Clearance Cylinder Inside Diameter Piston Diameter 0. Page Cylinder Head Cover Replace the head cover gasket with a new one. Torque - Cylinder Head Cover Bolts: 9. The push rod does not return to its original position once it moves out to take up camshaft chain slack.

Observe all the rules listed below. Place a strip on each journal parallel to the camshaft installed in the correct position. If the cams are worn down past the service limit, replace the camshaft. Cam Height Standard: This will warp the cylinder head. Exhaust 0. Inlet Service Limit: Exhaust This valve seat cutter is developed to grind the valve for repair.

Therefore the cutter must not be used for other purposes than seat repair. Do not drop or shock the valve seat cutter, or the dia- mond particles may fall off. If the seat width is within the specified range, lap the valve to the seat as described below. The rings should fit perfectly parallel to groove surfaces. If not, replace the piston and all the piston rings.

Set it close to the bottom of the cylinder, where cylinder wear is low. Wait until the muffler cool down. Special Tool and Sealant Clutch Lever and Cable Clutch Lever Free Play Inspection Clutch Lever Free Play Adjustment Clutch Cable Removal Clutch Cable Installation Clutch Cable Lubrication Clutch Lever Free Play — — — Clutch 2.

Friction Plate Thickness 2. Friction and Steel Plate Warp 0. Clutch Spring Free Length Torque - Clutch Spring Bolts: 8. Engine Oil Flow Chart Special Tools and Sealant Engine Oil and Oil Filter Oil Level Inspection Engine Oil Change Oil Filter Replacement Bypass Valve Disassembly Bypass Valve Assembly Engine Removal Engine Installation A: After installation, set the projection in the hole.

When inserting the front engine mounting bolt, use the suitable stand under the engine to lift it. Starter Motor Clutch Assembly.. Balancer Removal Crankshaft Main Bearing Insert Thickness: 1.

CAUTION If the crankshaft, bearing inserts, or crankcase halves are replaced with new ones, select the bear- ing inserts and check clearance with a plastigage press gauge before assembling engine to be sure the correct bearing inserts are installed. If the measurement exceeds the service limit, replace the crankshaft. If the measured journal diameters are not less than the service limit, but do not coincide with the original diameter markings [A] on the balancer shaft, make new marks on Balancer Shaft Journal Diameter Marks None: If it is loose, unscrew it, apply a non-permanent locking agent to the threads, and tighten it.

Circlip, 29 mm 1. Ball Bearing 2. Access the information and tools you need to get the most out of your vehicle. Searching for models or older? Please contact Customer Support for assistance. No accessories found. No two are alike. Each Kawasaki product line has a distinct VIN location. The exact location for these numbers in your particular model is illustrated in your owner's manual near the front of the book.

They also appear on your registration documents.